Long Tungsten Carbide Welded Cutting Blades for Copper Foil Board

2024-10-22 Share

Long Tungsten Carbide Welded Cutting Blades for Copper Foil Board


Tungsten carbide cutting blades is getting more and more popular in the creation of copper foil boards. The cutting blades is a tungsten carbide strip welded blade, the blade body is steel. These tungsten carbide strips are crucial in sectors that need endurance and accuracy because they provide a number of benefits over conventional steel blades.


Main Sizes of Copper Foil Cutting Blades

Tungsten Carbide Cutting blades for copper foil are available in multiple sizes to suit varying product lengths and types of machines. The most typical sizes consist of:

L(mm)

W(mm)

T(mm)

1300

148

15

1600

210

14.5

1450

190

12

1460

148

15

1600

120

12

1550

105

10


Advantages of Tungsten Carbide Copper Foil Cutting Blades

Tungsten carbide blades offer several important advantages over traditional steel blades, particularly in the context of cutting copper foil:

When cutting copper foil, tungsten carbide blades provide a number of noteworthy benefits over conventional steel blades.


Superior Hardness: Steel is not quite as hard as tungsten carbide, which is among the toughest materials now in use. Because of the hardness of tungsten carbide, carbide blades require less frequent sharpening and replacement since they can maintain their sharp edge for longer.

Enhanced Durability: Tungsten carbide has high wear resistance, which allows tungsten carbide blades to endure the demanding process of cutting copper foil without rapidly deteriorating. Longer working life and minimal downtime for blade changes are directly related to its durability. That means tungsten carbide cutting blades has longer lifespan.


Precision Cutting: Tungsten carbide blades provide cleaner and more precise cuts compared to steel blades. The tungsten carbide is heavy, super hard, and sharp, which make the cutting blades produce more precise cutting effect. This precision is crucial in applications like PCB manufacturing, where even minor imperfections can lead to significant issues in electronic performance.


Heat Resistance: During the cutting process, friction generates heat, which can affect blade performance. Tungsten carbide can withstand higher temperatures without losing its structural integrity, ensuring consistent cutting performance even under demanding conditions.


Cost-Effectiveness: The density of tungsten carbide is about 15g/cm3, and it is expensive tungsten steel. Although tungsten carbide blades have a higher initial cost compared to steel blades, their longevity, and reduced maintenance needs often result in lower overall costs in the long run. Fewer replacements and less downtime contribute to increased productivity and efficiency. In many applications, using price tungsten carbide cutting blades is more economical considering its longer lifespan and higher output.


Versatility: Tungsten carbide strips can be manufactured in various shapes and sizes, it is easy to  be customized to meet specific cutting needs. This versatility makes them suitable for a wide range of applications beyond just copper foil cutting. It can also be used for copper clad cutting blades, metal cutting blades, wood cutting blades, and many other applications.


In summary, long tungsten carbide strips provide great cutting blades for applications using copper foil boards. They are significantly more advantageous than conventional steel blades due to their better hardness, endurance, precision, heat resistance, and affordability. Tungsten carbide will surely be essential to production in the future as industries continue to demand better quality and more effective cutting solutions.


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