Menene Abrasive Waterjet Yanke?

Yankewar Waterjet yana ɗaya daga cikin hanyoyin da ake amfani da su sosai a masana'antu. Akwai nau'ikan yankan ruwan jet guda biyu daban-daban. Ɗayan yankan ruwan jet ne zalla, ɗayan kuma yankan jet ɗin ruwa ne. A cikin wannan labarin, za a yi magana game da yankan waterjet abrasive daga bangarorin masu zuwa:

1. Taƙaitaccen gabatarwar yankan jet na ruwa

2. Ta yaya yankan waterjet abrasive yake aiki?

3. Features na abrasive waterjet yankan

4. Aikace-aikace na abrasive waterjet yankan

5. Amfanin yankan ruwan jet na abrasive

6. Kalubalen yankan ruwan jet na abrasive

Taƙaitaccen gabatarwar yankan ruwan jet ɗin abrasive

Yankewar jet na ruwa na musamman ne ga hanyoyin masana'antu, inda zaku buƙaci yanke abubuwa masu wuya kamar gilashi, ƙarfe, da dutse ta amfani da babban matsin lamba daga rafi mai haɗaɗɗiyar ruwa-ruwa. Abubuwan da aka lalata da aka haɗe da ruwa suna taimakawa wajen haɓaka saurin ruwa kuma ta haka ne, ƙara ƙarfin yankan rafin jet na ruwa. Wannan yana ba shi damar yanke ta cikin kayan aiki mai ƙarfi.

Masu kera sun gano hanyar yanke ruwa jet a cikin shekarun 1980s, inda suka gano cewa ƙara abrasives a cikin rafin ruwa hanya ce mai kyau don inganta ƙarfin yanke shi, kuma wannan ya haifar da sabon jerin aikace-aikacen jet na ruwa. Jiragen ruwa masu lalata sun bi ka'idodin aiki iri ɗaya kamar jiragen ruwa masu tsafta, duk da haka, tsarin su ya bambanta saboda ƙaddamar da ƙwayoyin cuta kamar garnet. Garnet da aka haɗe tare da babban magudanar ruwa na iya lalata kusan kowane abu a cikin hanyarsa tare da daidaito da sauri.

Ta yaya yankan waterjet abrasive yake aiki?

Kayan abrasive yana haɗuwa da ruwa kuma yana fita a babban gudun don yanke kayan da ake so. A mafi yawan lokuta, yashin zaitun da yashi garnet ana amfani da su azaman kayan abrasive. Idan kayan yankan ya fi laushi, ana amfani da corundum azaman abrasive.

Yanke ruwan jet mai ƙyalli yana amfani da barbashi mai ɓarna (misali garnet) da aka ƙara zuwa ruwa mai ƙarfi don yanke ta cikin abubuwa masu wuya. Ana ƙara barbashi mai ɓarna a cikin ruwa a cikin bututun injin yankan ruwa. A cikin wannan aiki, ƙwayar abrasive ce ke yin aikin yanke kayan. Matsayin ruwan shine don haɓaka ƙwayar abrasive har zuwa saurin da ya dace don yankan kuma don jagorantar barbashi zuwa wurin yankan da aka zaɓa. Za'a iya amfani da bututun mai mai da hankali mai juzu'i da ɗakin haɗaɗɗiyar abrasive a cikin yankan ruwan jet ɗin abrasive.

Siffofin yankan ruwan jet na abrasive

Na'urar yankan jet mai lalata ruwa tana da girman 0.2mm fiye da injin jet na ruwa na yau da kullun akan matsakaita. Tare da na'urar yankan ruwa jet, za ku iya yanke karfe har zuwa 50 mm da 120 mm na sauran karafa.

Haka kuma akwai yankan kai a kasuwa inda ake shigar da sassan biyu, bangon bango da hadawa, na dindindin. Wadannan kawukan sun fi yin aiki da tsada saboda dole ne a canza su gaba daya da zarar daya daga cikin kayan aikin ya kare.

Aikace-aikace na abrasive waterjet yankan

Yanke ruwan jet mai ƙyalli ya dace da kayan kauri da wuya, kamar yumbu, ƙarfe, filastik, dutse, da makamantansu.

Amfanin yankan ruwan jet na abrasive

· Fasahar kore ce. Lokacin yankan, baya barin duk wani sharar gida mai haɗari.

· Yana ba da damar sake yin amfani da tarkacen karfe.

· Tsarin madauki na kusa yana ba da damar aiwatar da amfani da ruwa kaɗan.

· Yana iya yanke abubuwa daban-daban. Idan aka kwatanta da jet na ruwa mai tsafta da sauran masu yankan ruwa, yana da ikon sarrafa kusan duk wani abu da ya kama daga gilashin da ke hana harsashi zuwa duwatsu, karafa, ko kayan da ke da ma'ana ko madaidaici.

· Yana haifar da zafi kadan ko babu. Tsarin yankan yana haifar da zafi kaɗan, don haka abubuwan da suka dace sun kasance cikakke kuma an lalata su.

· Matsakaicin Madaidaici. Mai yankan yana da ikon yin daidaitattun daidaitoyanke ko sassaƙa siffofi na 3-D.

· Yana da matukar amfani wajen hako ramuka ko sarkakiya.

· Yana iya aiki akan ramukan da ba a iya samun su ta wasu hanyoyin.

Kalubalen yankan ruwan jet na abrasive

· Zai ɗauki dogon lokaci yankan. Ko da yake mai yanke ruwa jet na abrasive yana da ikon yanke yawancin kayan, yana ɗaukar lokaci mai tsawo don yin haka, don haka yana hana fitarwa.

· Nozzles suna da rauni kuma suna da ɗan gajeren rayuwa.

Gasar Injiniya sakamakon rashin ingancin kogin jet na ruwa da sauran sassa, wanda ya haifar da dakatarwar samar da kayayyaki.

· Tare da kayan aiki mai kauri, daidaituwa a cikin tasirin jet na ruwa yana raguwa tare da nisa daga bututun ƙarfe, yana haifar da raguwar daidaiton yanke.

Yana da babban farashi na farko. Tsarin yankan na iya zama juyin juya hali, amma yana ɗaukar ƙarfi mai yawa don farawa.

· Kayan da aka lalata yana da tsada sosai kuma ba za a iya sake amfani da shi ba. Tsarin yankan jet na ruwa mai ɓarna bai dace da aiki tare da abu mai laushi ba kamar yadda abrasive na iya makale a kan aikin.

Idan kuna sha'awar injin tungsten carbide waterjet cutter kuma kuna son ƙarin bayani da cikakkun bayanai, zaku iya tuntuɓar mu ta waya ko wasiku a hagu, ko aika wasiƙun Amurka a kasan shafin.