Kugenzura ubuziranenge bwa PDC

2021-10-26 Share

Quality control of PDC cutters


Kugenzura ubuziranenge bwa PDC

Amashanyarazi ya PDC agizwe na Polycrystalline Diamond layer na karbide substrate. Amashanyarazi ya PDC nayo yitwa Polycrystalline Diamond Compact cutters, ni ubwoko bwibintu bikomeye cyane. Gukoresha amashanyarazi ya diyama ya polycrystalline (PDC) arakwirakwira cyane muri iki gihe kubera imikorere yabo irambye kandi iramba mubidukikije.

Quality control of PDC cutters

Ibintu byingenzi kubintu bikata PDC mubikorwa byo gucukura peteroli nibyiza kandi bihamye. Nizera ko abantu bose bazabyemera. Ariko nigute ushobora kugenzura ubuziranenge?

 

Kugirango buri gice cya PDC gikata kiza ZZBYIZAamaboko yumukiriya afite ubuziranenge, ZZBYIZAyashyizeho uburyo bukomeye bwo kugenzura ubuziranenge, harimo kugenzura ibikoresho fatizo, kugenzura ibikorwa, no kugenzura ibicuruzwa byarangiye. Umukozi wacu yaratojwe cyane kandi arabigize umwuga kandi yitanze. Buri cyuma cya PDC cyubatswe nabakozi batojwe cyane kandi igitutu kigenzurwa mumashini mugihe cyo gucumura.

Quality control of PDC cutters

Kugenzura ubuziranenge bwa PDC

1. Ibikoresho

2. Uburyo bwo gukora

3. Kugenzura ibicuruzwa byarangiye

 

1. Kugenzura ibikoresho

1.1 Mugukora PDC ikata amavuta yo gucukura dukoresha diyama yatumijwe hanze. Tugomba kandi kumenagura no kongera kubishiraho, bigatuma ingano yingingo imwe. Tugomba kandi kweza ibikoresho bya diyama.

1.2 Dukoresha Laser Particle Ingano Yisesengura kugirango dusesengure ingano yubunini bwagabanijwe, ubuziranenge nubunini kuri buri cyiciro cyifu ya diyama.

1.3 Kuri tungsten karbide substrate dukoresha urwego rukwiye hamwe ningaruka zikomeye.

Quality control of PDC cutters

2. Uburyo bwo gukora

2.1 Dufite ibikorwa byumwuga nibikoresho bigezweho byo kubyara PDC

2.2 Mugihe cyo gukora tuzagenzura ubushyuhe nigitutu mugihe nyacyo kandi duhindure mugihe. Ubushyuhe ni 1300 - 1500. Umuvuduko ni 6 - 7 GPA. Ni HTHP ikanda.

Mugukora igice kimwe cya PDC Cutters izakenera iminota 30 yose hamwe.

Kuri buri cyiciro cyo gukata PDC, igice cya mbere ni ngombwa. Mbere yumusaruro rusange, tuzagenzura igice cya mbere kugirango turebe niba cyujuje ibyo umukiriya asabwa mubipimo no gukora.

Quality control of PDC cutters

3.Gusuzuma ibicuruzwa byarangiye

Kugira ngo ibice byose bya PDC byujuje ibisabwa kandi bihamye, ntidukwiye kugenzura gusa kugenzura ibikoresho fatizo no kugenzura ibicuruzwa bitunganijwe no kunoza tekinike, tugomba no kwiyemeza kubaka laboratoire ifite ibikoresho byo gupima bigezweho kugirango twigane imiterere yo gucukura peteroli no gupima PDC ku ruganda. mbere yo kugeza kubakiriya bacu.

Quality control of PDC cutters

Kugenzura ibicuruzwa byarangiye tuzabikora duhereye hepfo:

Ingano nigenzura

Kugenzura inenge imbere

Ikizamini cyimikorere

 

3.1 Ingano nigenzura:umurambararo, uburebure, uburebure bwa diyama, chamfer, ubunini bwa geometrike, igikoma, ikibara cyirabura, nibindi.

 

3.2 Kugenzura inenge imbere

Kugenzura inenge imbere tuzakoresha ibikoresho bigenzurwa na ultrasonic C-san ibikoresho byo kugenzura. Kubwamavuta yatanzwe na PDC tugomba gusikana ibice byose.

Hamwe na sisitemu ya C-scanning, ultrasonic wave ishobora kwinjira murwego rwa PDC ikamenya inenge cyangwa inenge. C-scanning sisitemu yashoboraga kumenya ingano nu mwanya winenge hanyuma ikabereka kuri ecran ya PC. Bizatwara iminota 20 yo gukora inshuro imwe igenzura.

Quality control of PDC cutters

3.3 Ikizamini cya PDC Cutter yerekana icyitegererezo:

kwambara birwanya

Kurwanya ingaruka

ubushyuhe bwumuriro.

 

3.3.1 Kwambara Ikizamini cyo Kurwanya:mugupima ibiro byinshi byatakaye nyuma yo gukata PDC hasi granite mugihe runaka, tubona igipimo cyo gushira. Nigihombo kinini hagati ya PDC ikata na granite. Iyo igipimo kiri hejuru, niko kwambara birwanya PDC Cutters bizaba.

Quality control of PDC cutters

3.3.2IngarukaIkizamini cyo Kurwanya:Turayita kandi Ikizamini cya Drop-Weight, dukoresheje umusarani uhagaritse uburebure bumwe na bumwe inyundo kuri PDC Cutter yo gukata, mubisanzwe hamwe na dogere runaka (15-25 dogere). Uburemere bwu musarani uhagaritse hamwe nuburebure bwarwo byerekana uburyo ingaruka zirwanya iki cyuma cya PDC cyaba.

Quality control of PDC cutters

3.3.3 Ikizamini cyo guhagarika ubushyuhe:Igamije gusuzuma niba Cutters ya PDC ihagaze neza mubushyuhe bwo hejuru. Muri laboratoire, dushyira amashanyarazi ya PDC munsi ya 700-750mu minota 10-15 hanyuma ugenzure imiterere ya diyama nyuma yo gukonja kwikirere. Mubisanzwe iyi nzira yajyana nubundi kwambara no kurwanya ingaruka zo kugereranya ubuziranenge bwa PDC mbere yikizamini na nyuma yikizamini.

 

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