Imilo yeCarbide Insert kunye nezilumkiso zokuSebenzisa i-Cemented Carbide Insert

Ukufakwa kweCarbide kusetyenziswa ngesantya esiphezulu esenza ukuba machining akhawuleze, ekugqibeleni kubangele ukugqiba okungcono. Ukufakwa kwe-Carbide zixhobo ezisetyenziselwa ngokuchanekileyo umatshini wesinyithi, kubandakanywa iintsimbi, i-carbon, isinyithi esityhidiweyo, i-alloys ephezulu yokushisa, kunye nezinye izinyithi ezingenayo i-ferrous. Ezi zitshintshile kwaye ziza ngezitayile ezahlukeneyo, amabanga, kunye nobukhulu.

Kwimisebenzi eyahlukeneyo yokusika, ukufakwa kwe-carbide kwenziwa kwiindidi ezahlukeneyo zeemilo zejometri ezilungiselelwe kwisicelo ngasinye.

Ukufakwa okujikelezayo okanye okusetyhula kusetyenziselwa iqhosha lokusila okanye kwi-radius groove ukujika kunye nokwahlula. Amaqhosha okusila, akwabizwa ngokuba ziikopi zokusika, asebenzisa ukufakwa okusetyhula okunomphetho werediyasi ebalulekileyo ovumela amazinga esondlo eyongeziweyo kunye nobunzulu bokunqunyulwa kwamandla asezantsi. I-Radius groove turning yinkqubo yokusika i-grooves ye-radial ibe yindawo ejikelezayo. Ukwahlula yinkqubo yokusika ngokupheleleyo ngenxalenye.

I-triangular, i-square, i-rectangular, idayimane, i-rhomboid, i-pentagon, kunye ne-octagon imilo inemida yokusika emininzi kwaye ivumela ukufakwa ukuba kujikelezwe kumgca omtsha, ongasetyenziswanga xa umgca ugugile. Ezi zifakelo zisetyenziselwa ukujika, ukukruqula, ukugrumba, kunye nokugrumba izicelo. Ukwandisa ubomi bokufaka, imiphetho egugileyo ingasetyenziselwa usetyenziso olurhabaxa phambi kokuba ijikeleziswe kungqameko olutsha ukwenzela ukugqibezela machining.

Iijometri ngeengcebiso ezahlukeneyo zichaza ngakumbi imilo yokufaka kunye neentlobo. Ukufakwa kwenziwa ngee-engile ezininzi ezahlukeneyo zengcebiso, kubandakanya 35, 50, 55, 60, 75, 80, 85, 90, 108, 120 kunye ne-135 degrees.

Izilumkiso zokusetyenziswa kwe-carbide efakwe ngesamente

1. Mamela i-soundcheck: xa ufaka, nceda uhlolisise ngokucophelela umnwe wesalathisi sokunene kwi-insert kunye nokufakwa okuzayo, uze ucofe ukufaka ngesando somthi, unike indlebe ukuphulaphula isandi sokufaka. Isandi esinodaka singqina ukuba isifakelo sihlala sichatshazelwa ngamandla angaphandle, ukungqubana, kunye nomonakalo. Kwaye ufakelo kufuneka luvalwe ngoko nangoko.

2. Ukulungiswa kofakelo lwe-tungsten carbide ukufaka: ngaphambi kokufaka ukufakwa, nceda ucoce ngokucophelela uthuli, ii-chips, kunye nezinye i-sundry kwindawo yokunyuka kwe-rotary ye-rotary machine kusengaphambili ukugcina indawo yokubeka kunye nomatshini wokusika ucocekile. .

3. Beka i-insert ngononophelo kwaye ngokucokisekileyo kwindawo yokunyuka kwe-bearing kwaye ujike i-bearing of foot cutter ngesandla ukuze ulungelelanise ngokuzenzekelayo kunye nombindi wokufaka.

4. Emva kokuba i-carbide ifakwe, akufanele kubekho ukukhululeka okanye ukuphambuka.

5. Ukukhuselwa koKhuseleko: Emva kokuba isixhobo sokusika i-carbide sifakwe, isikhuselo sokhuseleko kunye nezinye izixhobo zokukhusela umatshini wokusika kufuneka zifakwe kwindawo ngaphambi kokuqala umatshini wokusika.

6. Umatshini wokuvavanya: emva kokuba isixhobo se-carbide sifakwe, sebenzisa imizuzu emi-5 ungenanto, kwaye uqaphele ngokucophelela kwaye uphulaphule imeko yokusebenza yomshini wokusika unyawo. Akukho kukhulula kucacileyo, ukungcangcazela, kunye nezinye izandi ezingaqhelekanga zivumelekileyo. Ukuba kwenzeka nayiphi na into engaqhelekanga, nceda umise ngokukhawuleza kwaye ucele abasebenzi bolondolozo abaqeqeshiweyo ukuba bahlolisise oonobangela besiphoso, kwaye baqinisekise ukuba isiphoso sisusiwe phambi kokusetyenziswa.

I-Carbide ifaka indlela yokugcina: inqatshelwe ngokungqongqo ukubhala okanye ukuphawula kwi-insert ngokusebenzisa ipensile okanye enye indlela yokukrala ukukhusela umzimba wokufaka ukuba wonakaliswe. Isixhobo sokusika i-carbide esisikiweyo somatshini wokusika unyawo sibukhali kakhulu kodwa sibuhlungu. Ukuze ugweme ukulimala kokufaka okanye ukulimala kwengozi kwi-insert, zigcine kude nomzimba womntu okanye ezinye izinto zetsimbi ezinzima. Izinto ezifakwayo eziza kusetyenziswa kufuneka zigcinwe ngokufanelekileyo kwaye zigcinwe ngabasebenzi abazinikeleyo, kwaye akufanele zisetyenziswe nje ngokungenamsebenzi, xa zinokuthi zonakaliswe kwaye zidale iingozi.